Collaborative robots are opening up new horizons for industrial automation in supply chains, benefiting enterprises large and small. One the most sought-after applications is robot palletising.
Palletising encompasses repetitive tasks, such as stacking goods onto pallets in a standardised manner. While crucial for the supply chain, these tasks usually don't demand high levels of complexity or specialised skills. As a result, despite managing high volumes, palletising is generally regarded as low-value work.
The ease of setting up such systems, often featuring plug-and-play functionality, consider the scmPAL Pro from SCM Handling, makes them highly appealing. Footprints for such cells are often reduced, cutting costs associated with extensive fencing and shop floor reconfiguration. But what if those benefits were further increased with the removal of fencing, completely, and the ability for workers to work in close, safe proximity to the robot palletiser?
Increasing efficiency and flexibility: LBR iisy cobot palletising
Maintaining a consistent level of performance across a shift can prove difficult for individuals and can lead to an increase in error rates. By integrating robotics within the palletising process, where consistency and repeatability are crucial, the accurate placing and stacking of boxed products can be maintained. But by going one step further and using a collaborative robot palletising system, manufacturers are able to benefit from a multitude of additional benefits, above and beyond process optimisation.
- Quick to install.
One of the primary challenges perceived in robot automation is the downtime associated with integrating new technology into existing process flows. The relocation of fixed assets like conveyors, picking and packing benches, and storage units can be deemed costly. However, when introducing an automated robot cell that requires no fencing and boasts easy installation, these perceived barriers are soon put to bed. The LBR iisy palletising cell offers the advantage of precise positioning, aligning perfectly where it's needed for operation, in stark contrast to traditional industrial cells that demand a larger footprint and offer limited flexibility in installation.
- Quick to commission
Set it up. Switch it on. Get started. The LBR iisy cobot, the key element of the iisy palletising cell, distinguishes itself with its user-friendly interface, facilitating quick and efficient operation without any prior robotics expertise. Integrated within a comprehensive turnkey cobot palletising solution complete with a lifter and vacuum gripper, the LBR iisy 11kg cobot can be swiftly deployed for tasks. Whether utilising the intuitive smart teach pendant or manual guidance, this cobot is designed for rapid and hassle-free implementation. With its versatility, the LBR iisy excels in various applications, notably palletising in this instance, where precision, speed, and agility are paramount.
- Lower cost = faster ROI
Another common misconception about purchasing robots is their perceived high cost. However, the truth is, every investment entails a cost. When we factor in the substantial benefits to businesses—like streamlined processes, increased productivity, and enhanced quality—the initial investment appears modest in comparison to the potential returns. It makes sense that low-value tasks such as palletising are given to robots, freeing up human workers to focus on areas of the warehouse or factory where their skills can be more effectively used for the overall benefit of the business. Human labour is costly and whilst we need to continue to pay (salaries) for workers, only one initial cost is attributed to buying a robot. The LBR iisy is a cost efficient and reliable automation tool.
The LBR iisy palletising cell can also be leased.
- Dynamic and easy to reconfigure
Rapidly changing manufacturing environments that produce customised goods in all manner of packaging iterations require automated solutions that can be quickly reconfigured to meet the needs of the business. In today’s ecommerce driven market versatility and flexibility are key. Multiple products can be managed through specific applications that can be changed quickly and efficiently in the LBR iisy teach pendant, either pre programmed or via manual guidance. The lift enables stacking at height and a vacuum gripper ensures that multiple package sizes can be accommodated*. The footprint of the LBR iisy palletising cell also enables strategic integration/installation where the technology is needed the most.
- Enable seamless workflows between workers and robot
As the LBR iisy palletising cell requires no fencing and can operate in close, safe proximity to humans, warehouse or factory environments become more efficient. Highly dexterous tasks such as picking and order management can be managed by humans. Picked items can then be delivered to end of line automation (LBR iisy) for packing and stacking according to predefined programmes and optimised stacking sequences. While the cobot is attending to its palletising tasks, humans can continue to work around its immediate environment without compromising safety or workflows. Even when workers go on breaks or change shifts, the robot shall continue to operate.
To summarise
As the global population continues to grow, so does the demand for products. It's essential for businesses in the supply chain and logistics sectors, responsible for the movement and delivery of these products, to have the necessary technologies at hand to manage this increasing demand effectively. With an aging population and a widening skills gap placing immense pressure on supply chains and the wider UK industry, robotics and automation continue to emerge as indispensable tools in fast-paced, high-volume environments.
What does industry say…
“Up until now, robotics technology has not made a large impact in the world of logistics. This is about to change as advanced robots enter our warehouses, sorting centres, and even help with final-mile delivery. Logistics workers will benefit from collaborating with robots, while customers will see faster service and higher quality. Imagine a world where people can focus on work that is meaningful and more enjoyable. Picture a world where repetitive, tedious, or dangerous manual labour is uncommon. Dream of a logistics supply chain that is faster, safer, and more productive.” – Robotics in Logistics, DHL Customer Solutions & Innovation.
“The logistics industry is investing in meeting the skills needs of the future, however, due to the rapidly changing needs of businesses, the ageing population and a diminishing pool of EU workers, the sector continues to face challenges around the existing workforce, especially given the significant investment in skills necessary to help grow and decarbonise.
To prepare for future industry challenges, there is also a need for greater investment in infrastructure and innovation.” - logistics.org.uk, The Logistics Report Summary 2023.
To find out more about the LBR iisy palletising system, please contact: [email protected]
*Assuming that package weight does not exceed maximum payload of the cobot.